Suzuki lt160 valve adjustment. Download Table of Contents Contents.

Suzuki lt160 valve adjustment Also, does anyone have access to or know where I can find a "cheat sheet" for the valve shims? A forum community dedicated to all Suzuki ATV owners and enthusiasts. Suzuki recommends the use of SAE 10W-40 engine oil. Premium I have a 2013, 115 Suzuki outboard, I installed a new IAC Valve and when I run the engine and turn the Ignition key 5 times it supposed to sound the alarm to tell me I am resetting my IAC valve? I can adjust the idle up and down and boat runs fine but it seems to go back to a lower idle setting and won't start with out using the throttle. 03mm-0. 00 lt160 suzuki "trevor's" two 03 eiger 4x4's N. 6L, 8 valve. The knob is to adjust the spring tension of the exhaust valve/power valve. World of Powersports OEM Parts Finder I looked at the 1999. 6 8v valve adjustment. It was missing the decompression lever and cable, and the previous owner used it that way. Hello, I'm new here on the forum. Get a service manual and check the valves yourself its really easy to do. Come join the discussion about performance, modifications, repairs, troubleshooting, maintenance, and more! Open to all models including the ltz 1997 4x4 Suzuki Sidekick JX 1. I know how to tighten/loosen the spring tension, but I don't know what the tension should be or how many turns it should be at, or where in the rev band it should open up. the exhaust valve partially closes at idle and mid rpm to create exhaust back pressure increasing the engine torque output. 20mm (0. Once you've done both cylinders, that's the valve adjustment done After adjusting the valves, to complete the job you need to reset the TPS and balance the throttle bodies. 20mm to 3. Valve adjustment. Generally speaking the valves DO recede in the head. We have 1 Suzuki LT-F250 2002 manual available for free PDF download: Service Manual Scribd is the world's largest social reading and publishing site. It is meant as an adjunct to the Workshop Manual, certainly not a replacement. The older Suzuki's will be like old Ford tractors, 70 years old and still popular, and the company hasn't made new ones for 20 years. Gwbarm. txt) or read book online for free. 36. The intake valve was loose at about . 0118in) A forum community dedicated to Suzuki LT-R450 owners and enthusiasts. I keep fouling spark plugs. I usually check the valve clearances at around 20 - Valves - $30 Valve Seals - $10 Rehone Jug - $40 Jug and head gasket - $25 Rings - $15 Thats just over $100 for a full top end rebuild minus lapping the valves and installed them and the valve seals which the machine shop or yourself can do for relatively cheap. In this video I go over getting the bike to top dead center(TDC), check Suzuki Quadrunner LT160 Service Manual - Free ebook download as PDF File (. pick the easiest and have at it. Check your valves folks Many have been asking how to check the valves. 0079 in) EX: 0. Drive Belt Cover. in the dusty garage. About 2 years ago I helped a friend's coworker out with his air/oil cooled Suzuki cruiser. LT-Z400 offroad vehicle pdf manual download. Explore Our Inspect valve clearance initially every 24 000 km (14 500 miles, 48 months) Inspection. Come join the discussion about performance, modifications, Suzuki ATV Technical Discussions. We have 1 Suzuki LT160E ATV manual available for free PDF download: Service Manual Checking the valve clearance on your 1999 Suzuki LT 160 Quadrunner is a wonderful way to keep your quad running smoothly. Mine were within specs, but if you have to adjust the valves, you will need to do the following additional steps: 1) Remove the timing chain tensioner; 2) Remove the cam cover for the cam that is out of adjustment; Suzuki LT-R450 Forum :: LTR450HQ. ZIP This zipped Word document contains several pages of notes that I prepared after completing the first valve adjustment on my DL650. QuadrunnerRich Discussion starter. The manual covers the vehicle's engine, fuel and lubrication systems, electrical system, chassis, and other general information. Valve clearance adjustment must be checked and adjusted, a) at the time of periodic inspection, b) when the valve mechanism is serviced, and c) when the camshafts are removed for servicing. Fuel petcock Valve For Suzuki Quadrunner 250 1989-1990. Mar 20, 2016 #1 My 2011 GSX1250FA is over due on a valve adjustment / check, at 22k . With 227 pages, it covers a complete tear down and rebuild, including detailed pictures and part diagrams, torque specifications, maintenance procedures, and troubleshooting techniques. 8 on an 8-valve engine, so 9 minus 8 would give 1 and so both exhaust valves on no. From my '14 Suzuki DL1000A factory Valve Adjustment Charts AL Just make sure you look at the top of the page to make sure you are on the right chart. Adjust. Amazon and some places list the P3/P28 version (part 13200-02C03) as an alternate, but the bore of this unit is much smaller. Generator Cover. This should be pretty well the same for all years but double check on your own. Spark Arrester Cleaning. I remember asking the dealer if they really did the adjustment at 600 miles and he imtimated to me that "we just kinda' listen to the engine to see if it really needs it. 0118 in) ENGINE TORQUE SPECIFICATIONS A forum community dedicated to all Suzuki ATV owners and enthusiasts. My Carry got difficult to start some time ago. I'm not real mechanically inclined, changing the oil is about as technical as I'll get. Shim Adjustment. Fuel Hey Everyone, Adjusting the Valve's in my 97 King Quad 300. The throttle stop screw in my engine has the plastic cap over it, so I assume it has not been changed and I have not changed it. Recoil Starter. 5 turns from bottom out on the adjustment 2013 Suzuki King Quad 500 AXi w/EPS 1990 Suzuki LT-4WD 250 and lots of snowmachines. So when you see the FI warning, hit the kill switch, turn the key off and pull pin 30. Full AN400K7+ (07+ Burgman 400) Valve Adjustment. 1 kg-m, 8. adjust, repair and service SUZUKI Rear axle housing dust seal SUZUKI MOLY PASTE 99000-25140 SUZUKI BOND NO. This is a how to instructional video on doing a valve adjustment for a Suzuki ltz400. Inlet . 2000 Suzuki King Quad 300: (14,000 + Km/s), K&N Air Filter, Differential Lock Mod, Kenda Bear Claw 25x10-12 - 24X9-11) This meant that it was time to grab my Motion Pro valve adjustment tool (a small wrench-within-a-wrench tool that fits over and turns the small square adjuster, inside the tube of a larger holder, which holds the The valves are at most a little out of adjustment. I have a problem with my suzuki every. if you dont know what DOHC, tappet, shim, mean don't bother trying it. screw it in and back it out so many turns or vice versa. 0039 - 0. Brake Lining Wear Limit. Does this sound like a valve issue to anyone else? I always do my own maintenance on my machines, but I may bite the bullet and bring this back to the dealer, even though they are over an hour away from me. Browse by Year. 002 & . Shop online for OEM Cam Shaft/Valve parts that fit your 2003 Suzuki LT160, search all our OEM Parts or call at 269-385-1540 for anyone who might be thinking of adjusting the valves on a king quad 450/500. Use pre-bent feeler gauges, because you can't get to the two right-side valves with straight gauges. 2. 45. Includes periodic maintenance, engine, fuel system, intake air system, exhaust system, cooling and lubrication, chassis, electrical system and And repeat the process of removing cams, fitting the required shims, refitting cams, turning over by hand, and re-checking clearances. Jump to Latest Can anyone please tell me the correct procedure on ,how to adjust valves on 1986 samurai 1. If valve cover was not open for 80k mi - buy a new head cover gasket and sealant like Reinzolsil and de-greaser to clean the mating surfaces. Valve by Bronco ATV®. Save Share Like. tbd. Spark Plug Inspection and Cleaning. Rwoody. 1 cylinder would be fully closed and could be adjusted. If you have a dial indicator gauge (which measures movement), that could be used, but I always just set them by ear. Share. The manual covers the If the timing marks are correct and it still will not crank then you will need to adjust the valves and I can help you do that, but we need to verify the timing first. To do this, you'll need to remove the valve $200 ATV Build & fire jump (Suzuki lt160 overhaul) wheeler oil leak fix valve adjustment choke repair. Reassembly Information. 25. Owners service repair manual for Suzuki Quadrunner LT160 for 1990 to 2005 My manual says to drain the oil and remove the seat, spark plug, tank, front fenders valve adjustment caps and left side cover. I adjusted the valve clearances. Transfer Cable Inspection and Adjustment (LT-A400F, LT-F400F) 306. Spark Plug Replacement. Says valve clearance (when cold) INTAKE. I did it at Tdc. 10 mm HOT in 0. These are "bucket and shim valves", there is a shim ontop of your valve, which then has a "bucket" on top to hold the shim in place, and the cam lobe pushes down on the bucket. July 2005 QOTM. Valve adjustment intervals on that little 600cc was every 4K miles My daughters have an 03 and an 07 RM85s. I just couldn't bring myself to break the seal on the valve cover with the machine having only 435 miles. especially after installing high performance cams. I put on a decompression lever and cable, then adjusted the valve clearances. Yes, that manual is telling you that the intake & exhaust valves are set to the same clearance, and you can use whatever value is convenient within the range provided - let's say your feeler gauge set is a metric one and has a 0. Or the setting may drift one way or the other. Download Table of Contents Contents. 179. Check the intake and exhaust valve clearances at the distances indicated above and adjust the valve clearances to specification, if necessary. From that point on, we always adjusted the valves. I have a 1999 Suzuki RM125. I decided to take a chance and see how long I can go. Dont remove the valve cover You cannot adjust them with it off,there are caps over the valves for adjustment. Mine did not need adjustment so I didn't pull the cams out. 99. 2- I also attached a picture of the backside of the float because it has a second tang that prevents the float from travelling very far. 1993 Suzuki Sidekick JX 8 valve 5 speed AC 1999 Cagiva Gran 1990 Suzuki LT160e that has been frame-off restored and motor swapped with a LT230e. Give me an idea on a starting point with the adjustment knob. 0. To find TDC witho Suzuki 1986 LT230S Valve adjustment procedure-can someone direct me? By Timmy J, September 9, 2007 in Sport ATV. Save 5%. ) The shims come in various thicknesses ranging from about 2. Quad Lock Galaxy MAG Case $ 39. Can also be used for newer models. The site includes Technical Forums, News, Photos, Comparisons, Classifieds, Reviews Suzuki LT160E ATV Pdf User Manuals. Is the left side cover number 18 or 28 in this This document is a service manual for the Suzuki LT160E motorcycle. It may not need adjustment. Does anyone have this page or any advise on how to make this adjustment. 3 posts · They relented, told me I could adjust valves during PDI. Valve Clearances Intake: 0. 26. 2005 Eiger LTA 400 Valve Adjustment. 03mm and ex . ---2008 Yamaha Grizzly 450 4x4--- ---2003 Yamaha Vino 50--- Suzuki Z400 or LTZ400 Valve adjustment the easy way! At 15,000 mi. 3. Save Share A forum community dedicated to Suzuki owners and enthusiasts. Full Forum Listing working on slipping clutch on my 1984 suzuki lt-125 the exhaust valves have been removed since the 01 gsxr 1000 came out so there is no issue with removing it or keeping it open. pdf), Text File (. Manuals; Brands; Suzuki Manuals; Offroad Vehicle; Valve Clearance Inspection and Adjustment. . 7930 posts A forum community dedicated to all Suzuki ATV owners and enthusiasts. Spark Plug. dna_32746. Suzuki Bandit Valve adjustment - 2011 GSX1250FA. Valve Guide-Valve Stem Clearance. Using chart below, use feeler gage to slip between the adjustment screw and valve stem. 08mm, or 0. BODDY 2004 Z400 Stock Cut Fenders Yellow and black spider grippers Suzuki Part # 99500-42034-01E Owners Manual, Suzuki Part # 99011-22A20-03A Info from the Suzuki Model ID Shop our large selection of 2000 Suzuki LT-F160 OEM Parts, original equipment manufacturer parts and more online or call at 269-385-1540 Instant of the factory repair manual for the 1989-2002 Suzuki LT160 QuadRunner atv. 2 months later we had a shop meeting in which we were told that we were to do the valve adjustment since the comebacks for cold driveability were increasing--except for the Subarus I PDI'd. SUZUKI SUPER GREASE “A” (Others) # Valve inspection cap bolt/nut: 10 N·m (1. Come join the discussion about performance, modifications, repairs, Valve Clearance. Free Shipping, No Hassle Returns and the Lowest Prices - Guaranteed Puig 90 Degree Valve Stems $ 29. It was running a little rough compared to my 2005 with 3000 miles. 10-0. Valve adjustment on Eiger 400 The tapping has got pretty loud and i'v tried to adjust them to recommended specs and still noisy. I know that the 2001 had hydraulic lifts. View online or download Suzuki LT-A750X/P Quad Bike Service Manual, Supplementary Service Manual. 4i j24b. 38. 4 v6 it has a tick coming from the driver side top side of engine it sounds like out of adjusted valves. Then one time I heard some noise. To make a long painful story short, we replaced the water pump and ended up getting the timing and TDC off. 39. I adjusted the valves to . 0 lb-ft) SPARK PLUG Inspect every 2 000 km (1 200 miles, 6 months). Loose is better than tight, and in our case the valves were all on the high end at 0. 10~0. Jump to Latest Deborah - 2008 Suzuki Burgman 400, Barak - 2007 Suzuki Burgman 400. before you panic though, did you adjust the valves? overly tight valves can cause low compression. Use ZC31 manual for instructions on how to remove and re-install valve cover - the engine is the same. Fuel petcock Valve For Suzuki Quadracer If it is out of spec you need write down actual clearance, then pull the cams out to make the adjustment. I believe the RM250 had something like this at some time. After doing a few mods, and maintenance items now (C90 drive, oil changes, filter, valve adjustment) I was having my doubts about Suzuki quality this year because of some of the cheap quality bolts that really peaved me (seat bolts broke off, and fender rail bolt stripped because it was too tight from the factory, helmet lock security bolt a piece of crap, exhaust bolt I'm not certain if you're looking at things correctly, because the way I remember it is that you don't adjust the idle speed with that screw, you adjust the screw to get a 50% duty cycle under specific conditions, the idea being to create a condition where the IAC (Idle Air Control) valve can both increase & decrease the idle speed, which it will do when the ECU changes the valve adjustment. Lift and support the fuel tank. 008-0. 28 posts · Joined 2009 Add to quote; Only show this user Suzuki SV650 Riders Forum. Rear Brake Adjustment. 673K posts 24K members Since 2000 A forum community dedicated to Suzuki LT-R450 owners and 2003 Suzuki LT160 Quad Runner Parts & Accessories at RevZilla. Suzuki 800 Intruder Club & Forum: Welcome to suzuki800 Intruder forum A UK Site Dedicated To The Suzuki C800, VL800, VX800, VZ800, VS800, C50, M50, Intruder / Boulevard / Marauder. But it's also true that on some occasions valve train component wear results in a loose valve adjustment as well. This top-grade product is expertly made in compliance with stringent industry standards to offer a fusion of a View and Download Suzuki LT-Z400 service manual online. 48. They had no clearance gap at all. 2000 Suzuki King Quad 300: (14,000 + Km/s), K&N Air Filter, Differential Lock Mod, Kenda Bear Claw 25x10-12 - 24X9-11) so turn the needle valve out a 1/4 turn to I did have trouble with the choke cable, it didn’t seem long enough to run where the old one did and the elbow that came with the new carb had more of a 90 on the angle. Sort by Oldest first Oldest first Newest first Most Chain Adjustment Tips. 005" blade, that can work too. Poor seating of valves. Repair and Maintenance. Sort by. What usually goes with the same service of a valve adjustment is an oil change and spark plugs change. All new tires, rears are Maxxis RZR Plus MX, new seat cover, all new plastics, ne View and Download Suzuki LT-Z90 manual online. Posted January 13, 2023. When these things wear at the same rate they cancel each other and when you do your routine tappet clearance check you find all is in order. Full DG RCM Alloy exhaust and oversized header pipe. This carb has an adjustment for idle speed. 0079~0. the valve cover is fine i mean, just those little rings i probably have to replace now if you say they were threaded. Hope this information helps. Then click Carb. " The cost of the parts for a valve adjustment (the shims) are not that much, only a few dollars at most. It also says to NOT adjust the throttle stop screw as it is set at the factory. do yourself a favor and remove the valve cover. (Suzuki Z400 quad) and I did the valves a few times. Fuel Filter Inspection and Cleaning. So a pragmatic approach to establishing which valves to adjust. New carb. Set to speck listed below cold IN 0. Thanks for any help. Valve lash adjustment 3g 2. 003 - . (The later GS motors with 16 valves do not use shims. Unfortunately, I sometimes have to learn the hard way. Valve Adjustment Shim Kit by Wiseco®. 1990 Suzuki LT160e that has been frame-off restored and motor swapped with a LT230e. Discuss the Shop our large selection of 2000 Suzuki LT-F160 OEM Parts, original equipment manufacturer parts and more online or call at 269-385-1540 The bike seemed to not be running quite as smoothly the last week or so, and sure enough, the valves were a bit out of adjustment. It is a compilation of suggestions from other posters and my own tips and observations. It is intended to be an useful guide for experienced mechanics as well as apprentices. Recommended Posts. It started and ran way better after adjustment. Fuel Level Gauge Removal and Installation. Stage The valve that you are measuring the clearance on is in the correct position to measure when the camshaft lobe is pointed180 degrees from the tappet, The flywheel wheel should be marked for top dead center for number one cylinder, you can place an index card on the flywheel and accurately locate top dead center of the other cylinders. If the timing marks are correct and it still will not crank then you will need to adjust the valves and I can help you do that, but we need to verify the timing first. & 09900-25030: SUZUKI SUPER GREASE A ( USA) 09900-25010: SUZUKI SUPER GREASE A ( Others) Tighten the valve inspection caps. 30536 posts · Some math required here but if exhaust valves on cylinder 4 were open, that would relate to the old valve no. 001-. this is the DIY Valve Clearance Adjustment write up. 007 and it started right up and run fine. Intakes are at 0. I searched and thought it may be the valves, after carb cleaning did nothing for the issue. 20 -0. View online or download Suzuki LT160E ATV Service Manual. 2 - 8 FUEL LINE ($3-11) • Remove the valve timing inspection plug 1. The leading Suzuki ATV owner's forum community offering a wide collection of information. I would like clarification on the valve timing marks of a 1999 suzuki swift 1. I was hoping everything would be fine, but I've checked the front cylinder and they could all use adjusting. I remember someone on the list did a valve adjustment and couldn't figure out why the bike ran so horrible afterward. How it works. The needle valve has an o-ring on it that goes bad. From what I've seen the LTR valves stay within specified range for a very valve adjustment. Crankcase. From my '14 Suzuki DL1000A factory service manual, Page 1D-4: Air Suzuki recommends the use of SUZUKI PERFORMANCE 4 MOTOR OIL or equivalent engine oil. 30mm (0. Fuel petcock Valve For Suzuki Quadrunner 230 1985-1993. Sorting. Save Share sounds like what you got there is what us experts call a turd. Full disclosure, I did make a poor attempt to “rebuild” the carb (that’s why I think that’s the issue). To adjust you put a different size shim in. 1990 Suzuki LT-4WD OEM Parts, Babbitts Suzuki Parts House. Sign In Upload. I actually did a lot of work on in (including installing a new big tools to help you. Please consider creating The valve clearance (or lash) on the 2-valve GS750 is very tight; 0. Page 2. Suspension. 0079in) Exhaust: 0. Use the time to re arrange your sock drawer, or return overdue library books . Valve Stem Wear. 3l. Bex. In retrospect, I would only suggest performing a valve adjustment if you feel it’s necessary , or find a problem. keep in mind, you can check the lash at 2 points, and are equal. Basically when you get the FI warning, the valve is fully open. 005) I adjusted them to . Some one told me they may b preset and nonajustable I thought I'd make a quick tutorial on how to adjust the valves on a Suzuki DR650. Quad will start to run on choke, idle pretty high. Valve clearance out of adjustment. Besides this the engine is running great. A timing chain is around $20-25 if you want to replace it while you're there as well. youtube Z400 Valve Clearance & Torque specs 03-04 LT-Z400 Valve clearance Cold engine, set at TDC. Toe-In. This is a modded motor with high lift cams and heavier valve springs on the stock ti valves. Fuel petcock Valve For Suzuki Quadrunner 160 1989-2004. Come But for a valve adjustment on the 1000, you don't have to touch a chain. 7. Jump to Latest 1995 Suzuki Sidekick Aqua 4x4 Auto Hard top 16 valve mods. Jump to Latest 35K views Hi people. drhorsefield. I did pick up the Suzuki Valve Adjustment Driver from the dealer yesterday which will eliminate the puck and bucket valve lash adjustment Hey guys, new here, but haven't found ANY answer to my specific problem on a Suzuki dedicated ATV forum, so here's to hoping! I acquired a 95' Quadrunner 250, 4x4, (LT4WD) for practically nothing with no spark. TUBBYTUBB Discussion starter. The bike I'm working on is a 2016 DL650AL2 with 20,153km on the clock, but the process is basically the same on all DL650's, plus the Suzuki SV650 series and Gladius models, there are some minor variations on each but nothing major. Remember for the most part suzuki's maintance guide leans to sooner than later. 15mm thick blade, that can be used, maybe you don't have a metric set, but yours has a 0. The Intake chart has a "GREEN" title The Exhaust chart has a "RED" title Suzuki LT-R450 Forum :: LTR450HQ. Name Terry. and does anyone know what the valves are subbose to be set at. You don't have to mess with the cables or unplug power to the motor or anything. The shims used in the "2-valve per cylinder" Suzuki motors are 29. 2- 7 SPARK ARRESTER . D. The exhaust valves needed readjusting as one in particular had tightened, so I set them both to 8 thousandths of an inch - right in the middle of the 7-9 thou range. 003in. NormalZ. URL of this page: Check the intake and exhaust valve clearances at the interval indicated above and adjust the valve clearances to specification, if necessary. 004 in. 2019 Suzuki King Quad 750 SE+ (Bronze) PS Kenda Bear Claw HTR (25x10-12 - 25x8-12) 400 valve adjustment question HELP, Im making this adjustment to my 2004 with 4200 miles. That definitely would explain the trouble i was having removing it. Checked the valves and one was tight. 004 2013 Suzuki King Quad 500 AXi w/EPS 1990 Suzuki LT-4WD 250 and lots of snowmachines. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance Hi everyone, I recently got a 1990 DR250 that had the engine swapped from a DR350, presumably 90-93 model. com. 006, spec being 0. 08 EX 0. once a specific rpm is reached the exhaust valve will fully open so the engine can generate Engine, Gears & clutch Maintanance The Garage Suzuki 800 Intruder Club & Forum. It provides information to mechanics on inspecting, repairing, and servicing the LT160E. 004 respectively and what a difference. If SAE 10W-40 engine oil is Suzuki LT-A750X/P Quad Bike Pdf User Manuals. 3l . 2019 Suzuki King Quad 750 SE+ (Bronze) PS Kenda Bear Claw HTR (25x10-12 - 25x8-12) 2000 Suzuki King Quad 300: (14,000 + Km/s), K&N Air Filter, Differential Lock Mod, Kenda Bear Claw 25x10-12 - 24X9-11) Reactions: LT4WDinNY. I went to the hardware store and got a new o-ring and it works fine now. View attachment DL650 Valve Adjustment Notes. Insert View and Download Suzuki LT-A450X manual online. SPARK PLUG Inspect every 6 months. Come join the discussion about performance, modifications, repairs, troubleshooting, maintenance, and more! Open to all models including the ltz 400, raptor 660, eiger 400, ltz 250, and raptor 350. My problem seems that 16 valve lash setting, MPI engine most just bend the feelers, (sacrifice to the 16v GODS) it is difficult. Sort by Oldest first Oldest first Newest first Most reactions. 5mm in diameter. Engine Idle Speed. do it at your own risk. 004 and 0. E. Come join the discussion about performance, modifications, troubleshooting, reviews Valve Adjustment Ltz250. Everything was the same as the day it was built. Thread starter geeforce; Start date Mar 20, 2016; Forums New posts geeforce Now living in Ardmore OK. Jump to Latest 2019 Suzuki King Quad 750 SE+ (Bronze) PS Kenda Bear Claw HTR (25x10-12 - 25x8-12) 2000 Suzuki King Quad 300: (14,000 + Km/s), K&N Air Filter, Differential Lock Mod, Kenda Bear Claw 25x10-12 - 24X9-11) Save Share This digital manual is an invaluable resource for anyone working on the 1989-2002 Suzuki LT160 QuadRunner ATV or its newer models. Suzuki LT-F4WDX King Quad 300 Valves & Valvetrain Parts. 0025in-0. 004-0. 05mm. Jump to Latest 2000 Suzuki King Quad 300: (14,000 + Km/s), K&N Air Filter, Differential Lock Mod, Kenda Bear Claw 25x10-12 - 24X9-11) Reactions: gilmer5841John. 0079-0. My buddy loosened the valves to get timing and TDC correct and now we cant get them adjusted back correctly. 2013 Suzuki King Quad 500 AXi w/EPS 1990 Suzuki LT-4WD 250 and lots of snowmachines. Come join the discussion about performance, modifications, racing, troubleshooting, maintenance, and more! Show Less . 0118 in) So what is the rule of Thumb ? As stated above working on a 1999 Suzuki LT-F160. The site includes Technical Forums, News, Photos, Comparisons, Classifieds, Reviews, Events, and much more! Show Less . Owners service repair manual for Suzuki Quadrunner LT160 for 1990 to 2005 Valve adjustment guide for the 1000. Page 21: Fuel Line PERIODIC MAINTENANCE SPARK PLUG GAP 1991 Quadrunner LT4wd valve adjustment. if you use the other method of setting the valves one cyl at a time the Valve Adjustment Turn the motor over 360 degrees one more time to bring it back to TDC with the cams and notches in the following position. Realize that valve adjustment also affects valve timing, which affects engine vacuum. No idea if the new parts are at the correct “settings” (gaps and such) I believe the starting point is 1. 2- 3 EXHAUST PIPE NUTS AND MUFFLER MOUNTING BOLTS . I'm going to put these together as a Do you adjust the valves the same way as the z with shims or is there a valvve adjustment screw on it. Timmy J. 2- 5 VALVE CLEARANCE . 88 $ 31. That is attached to the clip and it is what the float moves when it goes up and down. It is a rather simple process with the right tools, and if you don't have In this video I troubleshoot a clicking noiseand show how to adjust the chain. I'm considering buying a 2004 XL7 with 46,000 miles; however, I don't want to buy one that requires the $1000 valve lash adjustment every 30,000 miles. 003) The exhaust valve was tight at about . at the valve and at the lifter cam juncture. Over time, several hundred starts, the So I just rolled 15k mi and I know the manual calls for a valve check/adjustment at 14,5k. 2004 Yamaha FJR1300 (Sold), 2010 Honda SH150 Urban Assault Vehicle (Sold), 2012 Suzuki DL650 (Sold), 2018 Kawasaki KLX250 In this video I will show you how to do A valve adjustment on my 1985 Intruder. ***** tools required 10mm 12mm I had a similar issue and it was the needle valve. The first valve adjustment is very mimportant (600 mi. Valve check and Adjustment for Suzuki V-Strom DL650. A forum community dedicated to the Suzuki GSX-R motorcycle. » Valve Adjustment tool: Permissions in this forum: You cannot reply to topics I recently started having the same problem. I recently overhauled the engine due to excessive smoke. Full Forum Listing. If they get loose, not to worry nearly as much as if they get tight. Hi guys, Can anybody out there direct me on how to I don't have a service manual and I'm about due for a valve adjustment (I've had the quad for around a year) so I'm needed to know what the tolerances are for each camshaft. I have a 1991 Suzuki Sidekick 4 x 4. About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright View and Download Suzuki LT160E service manual online. Defective Suzuki LT-A400 ATV Pdf User Manuals. A forum community dedicated to Suzuki owners and enthusiasts. Valve Head Radial Runout. The valves are shim Does anyone know the tolerances for both the intake and exhaust valves on a 2006 LTZ-400? I don't have a service manual and I'm about due for a valve adjustment (I've had the quad for around a year) so I'm needed to know what the tolerances are for each camshaft. 0 kgf-m, 7. Q. Fuel Hose. Motor has new Wiseco piston, Shindy valves, upgraded valve springs. Jump to Latest 9. First time to post on the forum but need help. I'm at 14,800 miles, doing the first valve adjustment on my 2008. Help us get to 1000 subs!!!!Music: Earn It by Harris Heller https://www. 487 posts float Look here, select Suzuki, year and model. Stick around till the end to see what surprise awaited me. Engine The manual instructs placing the feeler gauge between the throttle stop screw and throttle valve lever. 2000 Suzuki King Quad 300: (14,000 + Km/s), K&N Air Filter, Differential Lock Mod, As far I know I don’t believe any oil should come out while doing this adjustment. Once the hard coating on the valve face starts to wear, the valve clearances will close up in just a few hours. The same thing occurs on the Suzuki G13B (the 16v engines have hydraulic lifters, the 8v don't) When I first got my Swift I used 20w50 and was advised not to, I switched to 10w30 and used that for maybe ten years (and 100,000 miles) Inspect valve clearance initially every 24 000 km (14 500 miles, 48 months) Inspection. After a little Suzuki Quadrunner LT160 Service Manual - Free ebook download as PDF File (. 20~0. A forum community dedicated to all Suzuki ATV owners and enthusiasts. Share More sharing options Followers 0. The valve that you are measuring the clearance on is in the correct position to measure when the camshaft lobe is pointed180 degrees from the tappet, The flywheel wheel should be marked for top dead center for number one cylinder, you can place an index card on the flywheel and accurately locate top dead center of the other cylinders. 2918 posts A forum community dedicated to all Suzuki ATV owners and enthusiasts. my C50 is resting comfortably on her lift and I haven't been working on it for a couple of days. 0025 in. A forum community dedicated to Suzuki Burgman motorcycle owners and enthusiasts. All the valves were set at 8 thousandths and that is what they were! time-wise, my valve adjustment is probably well over 72 hours!!! Actually. There are two components that use the same type of connector and they got switched in the process. 005, on the tightest side of the 0. Use of SF/SG or SH/SJ in API with MA in JASO. 3G (2006-2014) Vitara & Grand Vitara. cheers Considering it had been 5000km (the odometer is at 20000km now) they were in good shape. Suzuki SV650 Riders Forum. 10mm. We checked everything; even the valves. Did valve adjust this weekend for first time at 1800miles on my an400k6. Page 20 PERIODIC Check the intake and exhaust valve clearances at the distances indicated above and adjust the valve clearances to specification, if necessary. Manuals; Brands; Suzuki Manuals; Fuel Valve Removal and Installation. 10 - 0. Come join the discussion about ATV My 81 CBX went without a valve adjustment for over 30,000 miles using this method. Front Brake Adjustment. This is an older thread, you may not receive a response, and could be reviving an old thread Clutch Adjustment Guide. It didn’t feel like it was binding but I don’t know if the valve was seated on the valve seat. Allowing for each to go up an Manuals and User Guides for Suzuki LT160E ATV. Salvaged the bike. Members enjoy round-the-clock access to 12,000+ verified Experts, including doctors, lawyers, tech support, mechanics, vets, home repair pros, more. everything was within specs. Remember as the valve face wears, they recede into the head and the valve clearances get smaller (less) So if you are measuring a clearance close to the minimum service limit,, consider adjusting them now. Suzuki Models. So I pulled the exhaust off and watched the valve operate. those little inspection/adjustment covers are a waste of time. IN: 0. 8K views 14 Well, wear between the valve lip and the seat makes the valve tighter and wear between the cam, lifter surfaces and valve stem end makes the valve looser. The pilot screw is "pre-set" per the manual, and . Found the valve adjustments in the tite-range and set all to mid-range. 008 spec. Car Specialist. It can't travel any farther than what you see in the first photo - the full extension of the needle djb383 your right on target. Come join the discussion about performance, modifications, troubleshooting, reviews, maintenance, and more! First figure out is valves need adjustment at all: Inspection is low risk and simple. Suzuki shims come in 0. 47. need help 1. Bronco ATV® - Valve . I owned a 2016 Triumph Tiger 800. Members; 44 Location: Ohio; Share; Posted September 9, 2007. I. All new tires, rears are Maxxis RZR Plus MX, new seat cover, all new plastics, ne He messed with it alot when the engine was hot. The P33 (part number 13200-02C10) is unavailable. I have a 2004 LTZ 400 and i want to adjust the valves. On the left side of the cylinder there is a knob. 012. 002-0. 12 EX 0. 8) Lift valve by turning crankshaft counterclockwise (in opposite direction against above Step 4) and remove special tool. I think I’m having trouble with the carburetor. This is an older thread, you may not receive a response, and could be reviving an old thread. Save Share Reply Quote Like. Discuss the GSX-R600, GSX-R750, GSX-R1000, and GSX-R1100, and more! Show Less . 0 lb-ft) 10) Check valve clearance again after adjusting it. It was for the 2006 model year that Suzuki introduced the mechanical (bucket / shim style) lifters and subsequent inspection / adjustment criteria . Engine Oil and Oil Filter. Delete from my manuals. After 40,000 miles, lost compression and damaged valves. View online or download Suzuki LT-A400 ATV Service Manual, Setup Manual. Tightening torque Camshaft housing bolts (a) : 11 N·m (1. Replace. You can get a new needle valve from the dealer as well but they are kind of pricey. About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright I have a 2001 grand vitara with a 2. Will this change when the valve opens or just keep tension on the system. Discussion in 'Suzuki Carry' started by swat1018, Feb 23, 2016. Add to my manuals. and I don't like leaving covers off, etc. 1 - 30 of 39 results. 001in-0. Posted September 9, 2007. The intake valves though were still as they were when I had set them - 4thousandths. 20-0. LT-Z90 offroad vehicle pdf manual download. 2- 5 SPARK PLUG . Any recommendations in the Southbay , Morgan Hill area ? I bought the bike in SF from SFMoto, Now, remember, you can get your dirty hands on the new Andy Mechanic Merchandise through the new Andy Mechanic Zazzle store, just click on the link below:htt Here’s our hand-picked list of parts and accessories for your Suzuki LT160 with universal parts included Tire Valve Stem Caps - Pk/10 Metal Caps with Core Removal Notch Built In Pull Throttle Assembly For 1" Bars Jackhammer Style 140mm Length Grips Features Tension Adjuster and Built in Cable Adjustment High Quality Black Powder I've learned my lesson regarding valve adjustment. 0079 in) Exhaust: 0. 1998 1997 1996 1995 1994 1993 1992 1991. swat1018 Member. 05mm increments. From my '14 Suzuki DL1000A factory Realize that valve adjustment also affects valve timing, which affects engine vacuum. (spec . 2019 Suzuki King Quad 750 SE+ (Bronze) PS Kenda Bear Claw HTR (25x10-12 - 25x8-12) That back plate is for the vacuum operated valve that opens the petcock when it This 1989 – 2005 Suzuki LT160 LT-F160 Service Manual contains an introductory description of the LT160 and LT-F160 and procedures of its inspection, service and overhaul of its main components. 6L 16 valve 5 speed manual hi the Haynes manual is sketchy at best but there is the valve adjustment sequence that bex talked about and it works just follow the sequence and it has a diagram of the valves to adjust . 1215 99000-3111 0 • Rocker arm shafts • Valve stem • Piston pin • Camshaft journal • Cam chain I HAVE A 1990 LT160, AND I GUESS I DON'T UNDERSTAND WHAT THE MANUAL IS TELLING ME HOW TO ADJ. We had a scare when the idle dropped 400 rpm. It will Manuals and User Guides for Suzuki LT-F250 2002. 673K posts 24K members Since 2000 A forum community dedicated to Suzuki LT-R450 owners and enthusiasts. but ticking loud from the valves. Please consider creating a new thread. 0 # 3473038374. *****you must have the Service Manual. Throttle Cable Play. Valve lash adjustment. I tried the default adjustment and tried to adjust the idle screw clockwise and counter clockwise 1/4 turn with no changes. Manual has this as their minimums. The 03 Powervalve has a way to adjust spring tension. 0079 -0. LT160E offroad vehicle pdf manual download. Loose does not have the POTENTIAL to cause nearly as much damage as tight does. Come join the PERIODIC MAINTENANCE Apply grease to new O-rings and install them to the valve inspection caps. Dighton, Ma. Page 23 Z400 Valve Adjustment. ) and was the one that needed the most attention. It's has a 1. Tappet clearance is (when cold) Intake: 0. These motors include the inline 4 cylinder "8 valve" motors and the 2 cylinder "4 valve" motors. 4,745 Satisfied Customers. :0 Suzuki/Pro Armor Nerfs FuelATV Black gripper seat cover 450R Exhaust shield - Junkie fibered blue Simple racing HID 4300K FuelATV +1 Stem I've always been told to check valve adjustment the moment you are done with the break-in cycle (in terms of first check). It is a F6A DOHC non-turbo. LT-A450X offroad vehicle pdf manual download. 7 is missing from the binder that was supplied by the previous owner, this page shows how to properly adjust the valve clearance. 4M posts 79K members Since 2002 A forum community dedicated to Suzuki SV650 owners and enthusiasts. Please help Valve Adjustment LTZ400. 9) Install camshaft housing and tighten bolts to specified torque. Exhausts are out of spec at 0. I put my 400 up for sale right after I bought it and wish I had bought the 650 instead because I discovered this valve adjustment nuisance which seriously scared me, financially. I find it interesting that owners will spend all kinds of $$$ on farkles, and items they think are upgrades like exhausts and power commanders, but wont do the basic maintenance which can have yield the most improvement. 1 out of 24. Now the little This document is a service manual for the Suzuki LT160E motorcycle. Steering. INSPECTION The valve clearance specification is trying to adjust the valves (dealer gave me specs) but I cant get even a set of angled feeler guages in there . 178. I bought this suzuki lt160 off of facebook market place for $180. 0039~0. The choke pushed in smooth but who knows what happened in side the valve body. Ask for help, 24/7. 0039-0. 12 mm Valves get dished at the top where the adjuster rubs, so using feeler gauges is not an accurate way to adjust them. 33. zvjg hpdw ewkh gxvr kqjyewnd niamtpw xaqvp mdr hkdiqpe alggkck